Do you provide material certification documents?
All goods come with a complete material certification package, including RoHS, REACH compliance reports and material composition analysis.
What is the typical delivery time for standard products?
Standard products are usually shipped within 7-15 working days after order confirmation, and urgent requests can be provided with expedited options.
What customized options are available?
We provide comprehensive customization services, including material selection, size modification, coating specifications, and performance enhancement, to meet specific application needs.
How to ensure product quality during large-scale production?
Our automated production line is equipped with real-time SPC monitoring, 100% size inspection, and regular material performance verification.
What quality assurance tests are conducted?
All products undergo rigorous testing, including contact resistance measurement, mechanical durability cycling, environmental stress testing, and metallographic analysis.
Has the product been certified for automotive applications?
Our production system has passed IATF 16949 certification, and some products meet automotive grade reliability standards.
What packaging standards are used?
The product is packaged in a corrosion-resistant vacuum seal and equipped with anti-static and earthquake resistant materials to ensure that it arrives in good condition.
What technical support is provided?
Our engineering team provides application consulting, failure analysis, and technical documentation support throughout the product development cycle.
How to continuously improve quality?
We implement closed-loop quality management, integrate customer feedback, conduct regular process audits, and continuously optimize testing protocols.
What is the minimum order quantity for trial production?
We support various order quantities from small sample batches to large-scale production, providing flexible options to meet different research and manufacturing needs.
How to control dimensional accuracy?
100% inspection is carried out through CNC machining centers and automated optical measurement systems with a repeatability of 0.005mm.
What is the standard for coating thickness?
Our silver coating thickness is at least 3 μ m, and an optional 5 μ m thick coating is available for extreme environmental applications.
What hardness testing methods are used?
Use HV0.3 microhardness tester for multi-point measurement to ensure that the hardness of each batch of materials meets the standard.
How to ensure consistency between batches?
The advanced SPC system monitors 23 key parameters, and the process capability of all dimensions is maintained within 1.5 σ.
What corrosion resistance tests are conducted?
All products have completed a 48 hour neutral salt spray test (ASTM B117) and can also provide humidity cycling testing.
How to measure resistance?
Use the four wire Kelvin measurement method to verify contact resistance at multiple current levels ranging from 1A to 100A.
What material traceability systems are used?
By laser marking batch codes and providing complete material history documents, the entire process can be traced back in both directions.
What are the cleanroom standards?
The key production processes are carried out in Class 10000 cleanrooms, equipped with particle monitoring and positive pressure control.
What lifespan tests are conducted?
The product has passed MIL-STD-883 standard accelerated life testing, including thermal cycling, mechanical shock, and vibration testing.
How to verify environmental compliance?
Regularly conduct material analysis by independent laboratories to ensure compliance with global environmental regulations.
What is the resistivity specification of silver alloy?
Our AgNi10 alloy has a resistivity of ≤ 2.1 μ Ω· cm and can also provide lower resistance options through special formulations.
What is the structure of bimetallic contacts?
Using patented welding technology, permanent molecular level fusion is formed between the silver contact layer and the copper substrate.
What current does the product support?
The standard contact supports 100A continuous current, and the special design can withstand 300A intermittent load.
What is the density specification for tungsten contacts?
By optimizing the sintering process, our high-quality tungsten contacts have a density of ≥ 19.0g/cm ³.
What thicknesses are available for stamping parts?
We can produce precision stamped parts with a thickness ranging from 0.1mm ultra-thin to 5.0mm.
What is the supported temperature range?
The standard product operates at a temperature range of -40 ° C to+125 ° C, while the high-temperature version can reach up to 175 ° C.
What special contact configurations are available?
The product portfolio includes special geometric structures such as multi finger and forked designs, meeting diverse switch requirements.
What is the bonding strength of silver copper composite materials?
The diffusion welding process ensures that the tensile strength of the joint is ≥ 50MPa, ensuring the highest reliability.
What is the minimum size of contact that can be produced?
We routinely produce precision contacts with a diameter of 0.5mm, suitable for microelectromechanical applications.
What standards does dynamic performance testing follow?
All switch products have passed durability testing certified by EN 60664-1 and simulated actual application scenarios.